Working with perishable ingredients naturally presents additional challenges for Manufacturing businesses, from food storage and food waste, to maintaining HACCP (Hazard Analysis Critical Control Point) compliance. Management must work diligently to adhere to all regulations to ensure high quality and customer safety.
As many business owners already understand, this process requires endless hours of reading up on the latest regulations, checking ingredients, and inspecting preparation processes. The most productive way to meet all food safety standards while avoiding human errors and burnout is to leverage software solutions.
Zip HACCP has helped countless Manufacturing businesses to successfully reduce their inventory costs by drastically cutting food waste and simplifying safety compliance. With Zip HACCP’s compliance tracking and task management features, management will be able to become data-driven and improve their customer service.
Top 5 Issues Affecting Manufacturing Profits
Unfortunately, Inefficiencies and bottlenecks often go undetected in many Manufacturing establishments. While these issues may appear to be minor on a day by day basis, errors can lead to significant financial consequences if left unresolved.
The following are the top 5 mistakes draining profits from Manufacturing businesses.
1 Lack of Standardization & Quality Assurance
Without pre-established standard operating procedures, businesses risk sending out sub-par or improperly prepared dishes. This not only reflects poorly on the brand of the establishment but will negatively affect customer satisfaction and retention. When it comes to maintaining HACCP compliance, businesses need full and constant visibility over daily operations to consistently meet all quality and cleanliness standards without putting the staff or customer’s safety at risk.
2. Excessive Food Waste
Improper or inadequate food storage can lead to large volumes of food waste. This involves tracking the storage temperatures and conditions of perishable ingredients on a daily basis and ensuring inventory is replenished appropriately. Excessive food waste can not only harm the establishment’s reputation, but it also leads to significant capital loss as the money spent on the spoiled ingredients would have been wasted.
3. Poor Task Management
Ensuring compliance with all health and safety regulations requires careful management of employees. Owners and managers need to ensure all HACCP tasks are completed properly and be able to identify the staff member responsible in the case of discrepancies or errors. Without this visibility, critical tasks may be neglected and productivity will decrease.
4. Inaccurate Metrics
Task management and food safety inspections require data-driven insight and accurate reporting. Without reliable real-time metrics, discrepancies may go unnoticed for long periods of time. Metrics and KPIs should display employee performance as well as inventory usage and an all-around health check report of the business.
5. Manual Reporting
While tracking metrics is vital to efficiently operate a business, manual reporting can lead to more inefficiencies and errors. In order for reports to be accurate and usable, the information utilized needs to be collected in real-time. Without the help of technology, management would have to continuously, and without rest, collect data and conduct calculations. This inefficient use of time will only lead to higher labor costs and increased stress and human errors.
How Zip HACCP Can Help Manufacturing Businesses
Zip HACCP can resolve all of the issues listed above and streamline the tracking of essential health & safety tasks to make Manufacturing management a breeze. The following are the top 4 benefits Zip HACCP can instantly provide to any Manufacturing business.
Zip HACCP reports can help businesses identify trends and spot issues within their organizations before they negatively affect finances. These analytics can be accessed from any mobile device at any time, allowing management to stay in the loop no matter where they are. The Roll-Up reporting feature also allows staff to check the overall health of the organization in one glance.
The Zip HACCP mobile application allows businesses to utilize digital checklists for health and safety-related tasks. With the app’s cloud-based file uploader, management can even require staff to attach videos or photos to each job to ensure all quality standards are being met. Managers will also receive instant notifications when a task has failed and can request corrective actions through the tool.
Food Safety Audit Checklists
Businesses can create their own food safety audit checklists to ensure all standard operating procedures are followed for critical tasks. These digital checklists will allow management to keep staff members informed while giving owners full visibility of daily processes and employee performance.
Digital Task Management
Digital task management tools simplify HACCP compliance for staff members and allow management members to track progress in real time. With Zip HACCP’s temperature probe, businesses can even automate the temperature check process as the tool instantly logs all temperature readings into the Roll-Up reports.